Flesh out Hydra manual

docs/docker-compose.yml

@@ -0,0 +1,16 @@
+# Useful for running the website locally
+# With docker-compose installed, run
+# > docker-compose up
+# Once running, navigate to http://127.0.0.1:4000
+# in order to view the local site.
+
+services:
+  jekyll:
+    volumes:
+        - './:/srv/jekyll'
+    ports:
+        - '4000:4000'
+        - '35729:35729'
+    image: jekyll/jekyll
+    command: jekyll serve --incremental --livereload --force_polling
+

docs/pages/manual/build/Hydra/left_arm.md

@@ -326,5 +326,17 @@ The following image shows you how it will lock the kossel ball into place, hopef
     </div>
 </div>
 
+### Installing the Threadded Rod Nut
+
+Hardware required:
+
+| Type:<br/>Amount: | Threaded rod nut<br/>1                            |     ![threaded rod nut](../../../assets/images/instructions/threaded_rod_nut.png) |
+| Type:<br/>Amount: | m3x8mm<br/>4                            |     ![m3x10](../../../assets/images/instructions/m3x8.png) |
+{: class="hardwaretable"}
+
+Remove the nut from one of your Z-Axis threaded rods and slide the smaller diameter portion into the hole on the bottom of the assembly.
+
+Thread each of the four M3x8mm screws through the nut and into the heatset inserts in the bottom of the assembly.
+
 {: style="text-align: center" .fs-8 }
 [Next step &rarr;](/manual/build/hydra/right_arm){: .btn .btn-red }

docs/pages/manual/build/Hydra/rear_arm.md

@@ -340,13 +340,18 @@ The following image shows you how it will lock the kossel ball into place.
     </div>
 </div>
 
-#### M3x6 Flats
+### Installing the Threadded Rod Nut
 
-Instructions for the following hardware will be added later.
+Hardware required:
 
-| :-------------------------: | :--------------------       | -------------------------------------------------------------------------------: |
-| Type:<br/>Amount: | m3x6mm<br/>3                            |     ![m3x8](../../../assets/images/instructions/m3x6_flat.png) | 
+| Type:<br/>Amount: | Threaded rod nut<br/>1                            |     ![threaded rod nut](../../../assets/images/instructions/threaded_rod_nut.png) |
+| Type:<br/>Amount: | m3x8mm<br/>4                            |     ![m3x10](../../../assets/images/instructions/m3x8.png) |
 {: class="hardwaretable"}
 
+Remove the nut from one of your Z-Axis threaded rods and slide the smaller diameter portion into the hole on the bottom of the assembly.
+
+Thread each of the four M3x8mm screws through the nut and into the heatset inserts in the bottom of the assembly.
+
+
 {: style="text-align: center" .fs-8 }
 [Next step &rarr;](/){: .btn .btn-red }

docs/pages/manual/build/Hydra/rear_vertical_extrusion.md

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+---
+layout: default
+title: 5. Rear Vertical Extrusion
+nav_order: 50
+has_toc: true
+parent: Hydra
+grand_parent: Manual
+permalink: /manual/build/hydra/rear_vertical_extrusion
+---
+
+# {{ page.title }}
+{: .no_toc }
+
+1. Table of content
+{:toc}
+
+## Rear Vertical Extrusion
+
+
+## Assembly
+
+### Install the Extrusion
+
+#### Load the nuts
+
+Hardware required:
+
+| Type:<br/>Ammount: | 2020, 510mm<br/>2 | ![2020, 510mm](../../../assets/images/instructions/2020_extrusion.png) |
+| Type:<br/>Amount: | m5 T-nut<br/>4 | ![m5 roll-in t-nut](../../../assets/images/instructions/m5_rollin_tnut.png)
+{: class="hardwaretable"}
+
+Roll two t-nuts into the top of the new 2020 extrusion.  
+
+Roll two more t-nuts into the bottom groove of the top rear extrusion of the printer.  Space them around 30mm apart, centered on the span.
+
+Optionally, dab some low-strength thread locker into the threads of the t-nuts.  Be careful not to get it on your printed parts as it can degrade the plastic.
+
+#### Attach the corner brackets
+
+Hardware required:
+
+| Type:<br/>Amount: | m5x8mm<br/>2                            |     ![m5x10](../../../assets/images/instructions/m3x8.png) |
+| Type:<br/>Ammount: | 2020 Corner<br/>2 | ![2020 corner bracket](../../../assets/images/instructions/2020_corner_bracket.png) |
+{: class="hardwaretable"}
+
+Thread the M5x8 bolts through the corner brackets and into the t-nuts in the top rear horizontal extrusion of the printer.  Leave them loosly threaded so that they will be able to move in the next step.
+
+#### Install the extrusion
+
+Hardware required:
+
+| Type:<br/>Amount: | m5x8mm<br/>2                            |     ![m5x10](../../../assets/images/instructions/m3x8.png) |
+{: class="hardwaretable"}
+
+Position the new extrusion between the top and bottom rear horizontal extrusions of the printer, and with the top of the new extrusion between the corner bracket.  Make sure the new extrusion's t-nuts are at the top.
+
+Thread the two M5x8 bolts through the corner extrusion and into the new extrusion's t-nuts.
+
+Tighten the bolts attaching the corner brackets to the new extrusion, making sure the brackets are flush to the front and back of the extrusion, or at least centered on its groove.
+
+#### Position the extrusion
+
+Use a tape measure or other measuring device to make sure both the top and the bottom of the new extrusion are centered.  Once satisfied, tighten the bolts attaching the corner brackets to the rear top horizontal extrusion.
+
+
+

docs/pages/manual/build/Hydra/right_arm.md

@@ -323,5 +323,17 @@ The following image shows you how it will lock the kossel ball into place.
     </div>
 </div>
 
+### Installing the Threadded Rod Nut
+
+Hardware required:
+
+| Type:<br/>Amount: | Threaded rod nut<br/>1                            |     ![threaded rod nut](../../../assets/images/instructions/threaded_rod_nut.png) |
+| Type:<br/>Amount: | m3x8mm<br/>4                            |     ![m3x10](../../../assets/images/instructions/m3x8.png) |
+{: class="hardwaretable"}
+
+Remove the nut from one of your Z-Axis threaded rods and slide the smaller diameter portion into the hole on the bottom of the assembly.
+
+Thread each of the four M3x8mm screws through the nut and into the heatset inserts in the bottom of the assembly.
+
 {: style="text-align: center" .fs-8 }
 [Next step &rarr;](/manual/build/hydra/rear_arm){: .btn .btn-red }

docs/pages/manual/build/Hydra/z_axis_motor_mounts.md

@@ -0,0 +1,88 @@
+---
+layout: default
+title: 6. Z-Axis Motor Mounts
+nav_order: 51
+has_toc: true
+parent: Hydra
+grand_parent: Manual
+permalink: /manual/build/hydra/z_axis_motor_mounts
+---
+
+# {{ page.title }}
+{: .no_toc }
+
+1. Table of content
+{:toc}
+
+## Z-Axis Motor Mounts
+
+
+## Assembly
+
+### Center Rear Motor Mount
+
+#### Load the t-nuts
+
+Hardware required:
+
+| Type:<br/>Amount: | m5 T-nut<br/>4 | ![m5 roll-in t-nut](../../../assets/images/instructions/m5_rollin_tnut.png)
+{: class="hardwaretable"}
+
+Load two t-nuts into the left and right tracks of the center rear vertical extrusion.
+
+Load two t-nuts into the top track of the bottom rear horizontal extrusion, placing one on each side of the vertical extrusion.
+
+#### Position the t-nuts
+
+Position the rear motor mount and adjust the t-nuts until they all line up at the same time with the holes in the motor mount.
+
+Optionally dab some low-strength thread locker into the threads of the t-nuts.  Be careful not to get it on your printed parts as it can degrade the plastic.
+
+#### Bolting into position
+
+Hardware required:
+
+| Type:<br/>Amount: | m5x10mm<br/>4 | ![m5x10mm](../../../assets/images/instructions/m5x10.png)
+{: class="hardwaretable"}
+
+Slide the motor mount into place and use the four M5x10mm bolts to thread through the motor mounts and into the t-nuts.  Leave the bolts slighly lose so that the bottom of the extrusion can be positioned correctly.
+
+#### Locking into place
+
+Measure the bottom of the vertical extrusion to make sure it is centered side-to-side.  Make sure the extrusion is also flush front and back with the bottom rear horizontal extrusion.  Once positioned, tighten the M5x10mm bolts to lock the vertical extrusion into place.
+
+
+
+### Front Left Motor Mount
+
+#### Load the t-nuts
+
+Hardware required:
+
+| Type:<br/>Amount: | m5 T-nut<br/>7 | ![m5 roll-in t-nut](../../../assets/images/instructions/m5_rollin_tnut.png)
+{: class="hardwaretable"}
+
+Load two t-nuts into the top outside track of the lower left extrusion.
+
+Load one t-nut into the top track of the lower front extrusion.
+
+Load two t-nuts into the outside backwards facing track of the front left vertical extrusion.
+
+Load one t-nut into the right facing track of the front left vertical extrusion.
+
+Optionally dab some low-strength thread locker into the threads of the t-nuts.  Be careful not to get it on your printed parts as it can degrade the plastic.
+
+#### Position the t-nuts
+
+Hold the motor mount into position.  Scoot the mount back a little bit and adjust the three t-nuts in the horizontal and vertical extrusions until they all look lined up.
+
+Hold the motor mount into position.  Scoot the mount to the right a little bit and adjust the four t-nuts in the horizontal and vertical extrusions until they all look lined up.
+
+#### Bolting into position
+
+Hardware required:
+
+| Type:<br/>Amount: | m5x10mm<br/>7 | ![m5x10mm](../../../assets/images/instructions/m5x10.png)
+{: class="hardwaretable"}
+
+Position the mount into place and thread the seven M5x10mm bolts into the t-nuts.  You may need to wiggle the position of the mount in order to get the bolts to line up.  Leave the bolts a little loose until they are all installed.  Once all are in place, hold the mount tightly against the extrusion and then tighten each of the M5 bolts.